Hypertherm Associates, a U.S. based leading manufacturer of industrial cutting systems and software, will showcase a variety of precision plasma and waterjet cutting technology along with production-enhancing software and digital solutions at FABTECH 2025, Sept. 8-11, in booths A4513 and B15051 at McCormick Place, Chicago.
For gouging and flush-cut applications, the Hypertherm Powermax SYNC series will be on display. The Powermax45 SYNC is the best investment for gouging, cutting and marking applications and features built-in intelligence, a patented single-piece cartridge and up to five times longer consumable life with greater cutting power than its higher-amperage competitors. The Powermax45 SYNC is easy to use and designed to simplify operations, maximize performance and boost productivity. The Powermax85 SYNC is Hypertherm Associates’ next-generation professional grade air plasma cutter that simplifies gouging operations and is recommended for cutting thicknesses up to an inch. It features automated system process set-up via advanced RFID-enabled SmartSYNC torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data.
Additionally, booth visitors will experience the latest addition to the company’s XPR line with X-Definition technology. The XPR460 provides unmatched cut quality on mild steel, stainless steel, steel and aluminum. The unit performs multiple applications with SureCut technology for bolt-ready holes and smooth 45-degree bevels. The XPR460 is well suited for robotic cutting applications and is future enabled for Smart Factory integration and connectivity.
Also featured in booth A4513 will be Hypertherm Associates’ OMAX waterjet cutting technology. The leading manufacturer of advanced abrasive waterjet systems, booth visitors will see three examples of the company’s broad portfolio of waterjet machines, including the OMAX OptiMAX, MAXIEM and ProtoMAX waterjet cutting systems.
OptiMAX is the world’s most accurate waterjet and represents the culmination of three decades of waterjet engineering and expertise. OptiMAX comes standard with the exclusive IntelliTRAX linear drive system that provides real-time, closed-loop positioning feedback and is backed by the industry-leading IntelliMAX premium software. IntelliMAX is a highly advanced, yet intuitive CAD/CAM system that runs on Windows 10 and quickly converts designs into machined parts. At FABTECH, the machine will feature a taper-eliminating Tilt-A-Jet cutting nozzle that moves taper to the scrap part for exact square edges on the workpiece.
FABTECH attendees will also see the company’s VersaJet cutting nozzle in a live cutting demonstration. VersaJet has a cutting range of 0 to 60 degrees for 5-axis cutting of beveled edges, angled sides, countersinks and 3D shapes. Fully software controlled, VersaJet® virtually eliminates taper on finished parts with automatic taper compensation.
Bringing superior performance, versatility and productivity at an affordable price, OMAX MAXIEM cuts complex parts out of most materials, including metal, plastic, glass, ceramic, stone and composites and generates surface finishes that often eliminate the need for secondary machining. The MAXIEM product line comes standard with the company’s exclusive IntelliMAX software suite.
OMAX will also feature its compact, economical ProtoMAX cutting system at FABTECH 2025. For prototyping and low-volume production, ProtoMAX provides a sleek 12" x 12" (304 mm x 304 mm) cutting envelope for materials up to 1" (25 mm) thick and comes with everything necessary to start cutting after fast, easy installation.
In addition to cutting technology hardware and accessories, Hypertherm Associates will feature several automation and digital solutions to enhance productivity and streamline operations. OMAX Order is an innovative mobile app that makes service and support available on smart phones and tablets. OMAX Order is designed for simplicity and streamlines part ordering for OMAX waterjet machines.
Engineers will also be on hand to demonstrate Hypertherm Associates’ ProNest and Robotmaster software systems. ProNest CAD/CAM nesting software is designed for advanced mechanized cutting applications, including plasma, laser, waterjet and oxyfuel. The software offers standard features that include part design, CAD import, manual nesting, reporting, costing and quoting, and its fully automated interface reduces programming time from hours to minutes.
Booth visitors will also learn how Robotmaster offline programming software cuts robot programming time, streamlines workflows and seamlessly blends robot programming, simulation and code generation for quicker, error-free results and greater productivity.
To experience the versatility and creativity possible with plasma cutting, FABTECH 2025 attendees can watch world-renowned metal artist Rae Ripple demonstrate her craft using a Hypertherm Powermax45 SYNC plasma cutter in the Welding Hall at booth B15051. Ripple, her art and inspirational story have been featured prominently in magazines, on television and in documentary films.
